Infrastructure & Technology
We operate with a powerful and fully integrated production setup designed to deliver accuracy, speed, and world-class packaging quality.
Flexible Packaging Division
- 4-Layer Extrusion Lamination Line
- Four Rotogravure Printing Machines with ARC
- Two High-Speed Lamination Units (Nordmeccanica)
- Slitting & Pouch-Making Machines
- Solvent-Base & Register/Strip Window Systems
Design & Quality
- In-house Design Studio for premium branding
- Dedicated QA Laboratory ensuring durability, seal strength, and safety
Printing Machine
- Speed - 300m/s
- NOS - Four high speed machine
- Make - Pelican & Fadia
A *rotogravure printing machine* is a high-speed industrial powerhouse
designed for high-volume, premium-quality production. Operating on the
*intaglio* principle, the machine utilizes heavy steel cylinders that have
been copper-plated and laser-engraved with millions of microscopic
cells. During operation, these cylinders rotate through an ink fountain,
after which a precision “doctor blade” scrapes away excess ink from
the surface, leaving it only within the recessed cells. As the substrate
—typically plastic film, foil, or paper—is pressed against the cylinder
by a rubber impression roller, the ink is transferred with extreme
consistency and detail. Because the chrome-finished cylinders are
incredibly durable, rotogravure is the gold standard for massive print
runs like *flexible food packaging*, luxury labels, and wallpaper,
where maintaining identical color and sharpness over millions of
copies is essential.
Inspection Machine
- Speed- 500m/s
- Nos- Two high Speed machine
- Make - Kody & Fadia
In the high-stakes world of flexible packaging, inspection machines
act as the ultimate quality gatekeepers. Because flexible materials
—like films, foils, and laminates—are prone to stretching, wrinkling,
or shifting during high-speed production, manual checks simply
can’t keep up. These automated systems utilize high-resolution
cameras and advanced sensors to scan 100% of the web surface
in real-time. They are designed to catch minute defects such as
print misregistrations, color variations, “hickeys” (ink spots), insects,
or physical punctures that could compromise the barrier properties
of the package.
solvent less lamination
- Speed- 350m/s
- Nos- Two high Speed machine
- Make - Nordmeccanica & Fadia
In the world of flexible packaging, solvent-less lamination has become
the industry standard for brands prioritizing efficiency and sustainability.
Unlike traditional dry bond lamination, which uses adhesives dissolved
in ethyl acetate or other solvents, this process employs multi-component
adhesives that react chemically to create a bond without the
need for a carrier fluid. Because there is no solvent to
evaporate, these machines bypass the need for massive drying ovens,
resulting in a significantly smaller physical footprint and a dramatic
reduction in energy consumption
Slitting Machine
- Speed- 600m/s
- Nos- Two high Speed machine
- Make - Kody & Center
In the world of flexible packaging, the slitting machine (or slitter-rewinder)is the final gatekeeper of quality before a product is shipped to the customer.After a material—like plastic film, foil, or paper—has been printed andlaminated into large, wide “parent rolls,” the slitter’s job is to precisioncut these bulky rolls into narrower widths and rewind them onto smaller,finished rolls suitable for automated packaging lines.
Pouching Machine
- Nos- Four high Speed machine
- Make - Galaxy & XL
In the world of flexible packaging, the pouching machine is the workhorse that transforms rolls of laminated film into the convenient, shelf-ready bags we see every day. These machines operate by pulling a continuous web of material through a series of tension controllers and forming collars to create specific shapes. We have diffrent types of pouches like – Center/3 Side Seal & 6 Side Seal Pouch, Standup Zipper Pouch & Without Zipper Pouch, Strip & Registered Window Pouch, 3D/Flat Bottom, Vacuum & D-Cut Pouch